Engine valve adjustment
29 January, 2009
This is a really good video showing how to adjust your Bug’s valves. The basic principle applies to all cars.
Remember, for your Bug, ALWAYS adjust the valves on a DEAD COLD engine. Thats what the official VW manual says and thats how you should do it!
VW Training videos
25 January, 2009
Small collection of official VW training videos:
Ignition Timing:
VW Beetle Oil Pumps exploded views
17 October, 2008
Dead Bugs
18 June, 2008
VW Beetle Crossing the Irish Sea
7 June, 2008
Electric Beetle
29 May, 2008
VW Factory shot
28 May, 2008
VW Beetle Engine
27 May, 2008
VW Beetle engine and transmission
21 May, 2008
Bug chronicles…
1 May, 2008
After being off the road for about three months now, I tried to start up my Beetle today.
The battery was obviously dead so had to recharge it using by connecting it to the Pajero’s battery for a good 30 minutes.
While the battery was being charged, I refitted the carburetor back on the bug as I had taken it out for cleaning. After fitting it, I noticed the nut that holds the accelerator cable to the accelerator lever was missing. I couldn’t find it in my ‘bag-o-goodies’. Will have to get another one from a carburetor guy. DAMN!
After the battery was charged, I connected it up, connected the LPG pipe to the carb, crossed my fingers and told my helper cousin, Hassan, to crank here up.
The engine turned and turned but wouldn’t fire. So, quite naturally, I took off one of the plug wires from a plug and put its tip against the metal fan shrouding. I asked Hassan to start her again. The engine turned but there was no spark at the end of the plug wires, which means that there is no current reaching the spark plugs. So problem must be with the coil or the distributor.
I took off the distributor cover and checked the gap on the point, it was perfect. I noticed a little bit of white carbon on the point’s contact area, so took it out for some cleaning with sand paper. Since I was out of sand paper too (arrggh!) I pocketed it, to be fitted the next day.
I also used a multimeter to check whether current was reaching the coil, and it was. The way to do this is to disconnect the thin, black wire from the coil and put one of the terminals of the multimeter against it and ground the other by touching some metal part of the engine/body.
This black wire is the one which comes from the battery and should show a voltage around 12v. Mine showed 11.8v. Good ’nuff.
Tomorrow I’m gonna refit the point, check the fuses, check the coil and if everything looks OK, hope that he starts up…












